
Sublimation is a printing process that reproduces graphics and images onto fabric. It involves using high heat and pressure to absorb solid dyes directly into the fabric. This technique can be used to create custom golf flags. Nylon is a common material for flags due to its durability and weather resistance, but it requires specific care when applying heat. When sublimating a nylon golf flag, it is important to use a heat press rather than a household iron, as irons do not get hot enough. Proper ventilation is also necessary when working with heat and pressure.
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What You'll Learn

Sublimation printing process
Sublimation printing is a digital printing process that uses heat, pressure, and time to transfer dye onto different materials. It is a simple and flexible method for creative designs, allowing for complete customization. The process involves creating a printed sublimation design and using a heat press to move the image from one surface to another.
To start the sublimation printing process, you need a digital design file. This file is then printed onto a special transfer paper, known as sublimation paper, using a dye sublimation printer and sublimation inks. Sublimation printers are similar to standard printers in that they read digital files in the same way. However, it is important to note that sublimation blanks need to be white for the brightest results, and the CMYK colour scheme cannot produce white.
Once the design has been printed onto the sublimation paper, a heat press is used to transfer the design onto the desired surface. The heat and pressure from the heat press cause the solid ink to turn into a gas, which then permeates and fuses with the material, creating a permanent design. This process is known as dye sublimation, where the dye is converted from a solid to a gaseous state, combining with the fabric or material.
Sublimation printing is suitable for a wide range of materials, including fabric, plastic, metal, ceramic, and even glass. It is commonly used for custom clothing, bags, mugs, mousepads, and promotional products. One of the benefits of sublimation printing is its ability to cover an item seam-to-seam, providing more flexibility in the placement of designs. Additionally, the process is relatively eco-friendly and produces long-lasting, vibrant, and durable results that are less prone to cracking or fading compared to other printing methods.
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Nylon's synthetic nature
Sublimation is a printing process that reproduces graphics and images onto fabric. This process can be used to create custom golf flags. To sublimate a nylon golf flag, you will need a sublimation printer and a heat press. First, scale your graphic to the size of your flag. Then, print your graphic onto high-quality sublimation paper. Next, apply heat and pressure to the flag using the heat press, which will cause the solid dyes to absorb directly into the fabric.
Nylon is a synthetic thermoplastic polymer that was first synthesized in 1935 by Wallace Hume Carothers at DuPont. It is a silky smooth plastic that is strong, tough, and durable. It is also highly resistant to natural elements such as molds, insects, and fungi, as well as weathering and sunlight. These desirable properties make nylon a popular choice for a wide range of products, from carpets to clothing.
However, nylon is not without its drawbacks. It is not biodegradable, and consumers have expressed concerns about the environmental impact of this fabric, particularly in the 1970s when there was an oil shortage. The main ingredient of nylon is petroleum oil, and the production of synthetic fibres can have a significant environmental cost. Additionally, nylon will dissolve in phenol, acids, and some other harsh chemicals.
To address the flaws of pure nylon fabric, manufacturers began blending nylon with other fibres or polymers such as cotton, polyester, and spandex. These blends retain the desirable properties of nylon, such as elasticity and durability, while also keeping clothes prices affordable. Today, nylon derivatives have greatly influenced and contributed to society, with applications in both consumer goods and industrial products.
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Required tools
Sublimating a nylon golf flag requires specific tools and materials to achieve the best results. Here is a detailed list of the required tools for the process:
- Sublimation Printer: A dedicated sublimation printer, such as the Sawgrass SG1000, is essential for printing your design onto sublimation paper. Ensure your printer has the correct settings and ink for sublimation.
- Sublimation Paper: High-quality sublimation paper is necessary to ensure your design transfers clearly and effectively.
- Heat Press: A heat press, such as the HPN Signature Series, is crucial for applying the design to the flag. It provides the high heat and pressure required for sublimation.
- Blank Flag: The flag should be made of 100% polyester or poly-rich fabric (65% and above). Ensure you have the correct dimensions and measurements for your flag before starting.
- Design Software: Use design software like Adobe Illustrator to create and scale your design to fit the flag perfectly. This ensures a full-bleed design with no obvious edges.
- Ventilation: Proper ventilation is essential during the sublimation process to avoid inhaling any fumes released by the heat press. Open windows and turn on fans to ensure adequate airflow.
- Safety Gear: Consider using a pressing mat and a pressing cloth to protect your work surface and the nylon fabric of your flag from direct heat. These can help prevent scorching or damage to your materials.
It is important to note that a household iron is not suitable for the sublimation process as it does not get hot enough. Always use a dedicated heat press for consistent and effective results.
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Iron settings
Ironing a nylon golf flag requires careful handling, as nylon is a synthetic fabric that is susceptible to heat damage. Here are some detailed instructions for the iron settings and techniques to safely remove wrinkles from a nylon golf flag:
- Always set your iron to its lowest heat setting. Nylon is a synthetic fabric, and applying high heat can melt or damage the material.
- If your iron has a steam function, use it. If not, use a spray bottle to dampen the flag before ironing.
- Fill the water reservoir of your iron. The water helps to create steam, which aids in removing wrinkles.
- Allow the iron to heat up completely before starting. This usually takes around two minutes.
Ironing Technique:
- Set up an ironing board or a flat surface with a towel to provide a soft workspace.
- Place the clean and dry flag on the ironing board, smoothing out any large creases.
- Cover the flag with a thin cloth, such as a clean towel or a piece of fabric. This protective layer will prevent direct heat exposure and potential heat damage to the nylon.
- Start ironing with slow back and forth motions, applying a little pressure. Focus on the embroidered areas first and then work your way towards the edges.
- Keep the iron moving at all times to avoid prolonged heat exposure in any single area, which can cause shiny patches or melting.
- Periodically stop ironing and lift the cover fabric to check your progress.
- After ironing, let the flag cool completely on a flat surface to prevent new wrinkles from forming.
It is important to note that while ironing can remove wrinkles, it may not be the best option for all nylon golf flags, especially those with autographs or other embellishments. In such cases, professional dry cleaning or alternative methods like steaming or sun exposure can be considered. Additionally, if you intend to sublimate a design onto the flag, a household iron may not get hot enough, and a heat press is recommended instead.
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Flag storage
Storing your flag correctly is crucial to protecting its beauty and extending its lifespan. If you plan to store your flag for a long period, it is recommended to roll it around an archival-quality storage tube. This method minimises the item's size for convenient storage and prevents creases caused by folding. The tube should be made from acid- and lignin-free materials to avoid discolouration and degradation of the fibres. Interleave the flag with acid-free tissue paper to prevent the fabric from coming into contact with itself while you're rolling. Place the rolled flag inside a roll storage box and store it flat on the ground, in a cool, dry place where the temperature and humidity do not fluctuate. Avoid areas such as unfinished basements, attics, or garages.
If you are storing your flag in the short term, it is recommended to fold it to show proper respect. There are a few different methods for folding a flag. One method is to first fold the flag in half lengthwise a couple of times, keeping the union or blue field outward and visible. Another method is to start by folding the lower striped section over the blue starfield. The folded edge gets folded again toward the open edge, and then a triangular fold begins from the stripes. Bring the corner of the folded edge to the open edge, then turn the outer point inward to create consecutive triangles. Continue with that process until you’ve completed the length of the flag.
Before placing your flag in storage, be sure to clean it. Storing a dirty flag can lead to set-in stains and may even attract pests. If your flag is visibly dirty or soiled, consider cleaning it with a gentle cleanser such as Orvus WA Paste, specifically made for cleaning delicate textiles. If your flag is made from natural fibres like unbleached cotton, it is especially important to store it in a dry place, as natural fabrics are more prone to moisture damage.
To protect your flag from bugs and the elements, you can store it in a sealed container or a plastic bag. Ensure your flag is not exposed to sunlight when it is not in use, as sunlight will cause fading even if it is filtered through a window.
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