Miles Bennett
Golf carts are a convenient mode of transportation not only on golf courses but also in residential areas. However, their speed is often limited to a range of 12 to 20 miles per hour for safety reasons. If you own a golf cart or have permission to modify one, you can remove the governor to increase its speed. This process involves accessing the engine and modifying the throttle or carburetor. While this modification can enhance your golf cart's performance, it may also increase wear and tear, void warranties, and violate local regulations, so caution and careful consideration are advised.
| Characteristics | Values |
|---|---|
| Why ungovern a golf cart? | To increase speed, which is usually limited to 12-14 mph or 15-20 mph. |
| Risks | Engine failure, increased wear and tear, voided warranties, and violation of local regulations. |
| Tools required | Wrench, pliers, screwdrivers, etc. |
| Process for electric carts | Locate the governor, disconnect the throttle cable, remove the governor, adjust the throttle cable, and reconnect the cable. |
| Process for gas carts | Detach the cable from the carburetor, remove the bolt on the gas pedal shaft, slide the shaft up, and tighten the bolt. |
| Post-removal testing | Check battery, wiring, connections, brakes, throttle, and take the cart for a test drive. |
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What You'll Learn
Locating the governor
For electric golf carts, the governor is often part of the motor control unit or speed controller, helping to regulate the cart's speed for safety. It is a small, cylindrical device connected to the motor, and you can locate it by following the throttle cable, which is usually found near the engine.
For gas golf carts, the governor is typically connected to the carburetor or throttle linkage. You can locate the governor cable, which runs from the carburetor to the rear axle.
Specific models, such as Yamaha, E-Z-GO, and Club Car, may have unique locations for their governors or speed controllers. Always refer to the user manual or seek guidance from a professional before attempting any adjustments or modifications to your golf cart's governor.
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Disconnecting the throttle cable
First, you need to locate the throttle cable and the governor. The throttle cable is usually found near the accelerator pedal, underneath the cart. It is a long cable that connects the pedal to the engine or motor. The governor is typically located near the motor and is connected to the throttle cable.
Once you have located both components, you can begin to disconnect the throttle cable from the governor. To do this, you will need to loosen the clamp or screws that hold the cable in place. After the clamp or screws have been loosened, you can slide the cable out of the governor.
After the cable is disconnected, you can remove the governor from the carburetor. At this point, you will need to adjust the throttle cable to your desired speed by adjusting the tension on the cable. This can be done by lengthening or shortening the cable. To lengthen the cable, turn the adjustment nut clockwise.
Finally, reconnect the throttle cable to the governor by sliding the cable back into the governor and tightening the clamp or screws to secure the cable in place.
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Adjusting the tension on the cable
Throttle Cable Adjustment:
- Locate the Throttle Cable Adjustment Area: Typically, the throttle cable adjustment area is found at the pedal box, where you can increase or decrease cable tension.
- Loosen the Lock Nut: Use a wrench or pliers to loosen the lock nut on the adjustment bolt, allowing for cable adjustment.
- Adjust the Cable Tension: Tighten the adjustment bolt to increase throttle response or loosen it to decrease the response. Ensure you don't over-tighten, as this can impact the ability to idle smoothly.
- Test the Pedal Response: Depress the pedal and ensure the engine starts revving soon after without any delay.
- Secure the Cable: Once satisfied with the adjustment, tighten the lock nut to hold the cable in place.
- Test Drive: Take the cart for a test drive to ensure the desired speed and responsiveness are achieved.
Shift Cable Adjustment:
- Access the Shift Cable: Depending on your golf cart model, you may need to remove the seat and plastic cover over the engine to access the shift cable.
- Adjust the Cable Position: For some models, like the E-Z-GO, you may need to adjust the shift cable position by moving it up by 1 3/8 inch. Ensure the adjuster is in the neutral position during this adjustment.
- Adjust Cable Tension: If your model has adjustment nuts, like the Yamaha G20 Gas, you can adjust the cable tension by slackening or tightening these nuts.
- Fine-Tune as Needed: After making adjustments, test the shift function and make any necessary fine-tune adjustments to the cable.
Brake Cable Adjustment:
- Locate the Brake Cables: Typically, brake cables are connected to the brake pedal assembly and extend to the wheels. Refer to your golf cart manual for specific instructions.
- Adjust Cable Tension: Ensure the cables have slight tension when the brake pedal is at rest, avoiding excessive tension or slack.
- Test the Brakes: After adjusting the cables, engage the parking brake and slowly apply the brakes to ensure they are functioning correctly.
- Maintain and Inspect: Regularly inspect the brake cables for wear or damage, keeping them clean and free from debris to prolong their lifespan.
It is important to approach these adjustments with caution and refer to manufacturer guidelines or seek professional assistance if needed.
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Checking the brakes
First, ensure your brakes are cool before inspecting them. Even a short trip can make the brakes hot, so allow at least an hour for them to cool down. Next, elevate the golf cart so it is about 6 inches off the ground. Remove the tires to get a good view of the brake components, including the brake pad, caliper, rotor, and brake lines.
Inspect the brake pad for excessive wear. Look for a wear indicator slot down the center of the pad. If this slot is gone or barely visible, the pad needs to be replaced. Brake pads typically need to be replaced when they are less than 1/4" thick. Listen for any unusual noises when pressing the brake pedal. Grinding, growling, or squealing noises can indicate that the brake pads are worn and grinding into the rotors.
Also, pay attention to any vibrations in the brake pedal or steering wheel, which could suggest that the brake pads are worn and need to be inspected by a mechanic. Additionally, if you notice that your golf cart is pulling to one side when braking, this could indicate that one side of the brakes is more worn than the other.
By regularly checking your brake pads, you can ensure your safety and catch any small problems before they turn into bigger issues.
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Testing the golf cart
Inspect the Battery:
First, inspect the battery for any visible damage, cracks, or signs of corrosion. Remove the battery from the golf cart and carefully examine its terminals and other components. If you notice any issues, do not attempt to test the battery yourself; instead, contact a professional for assistance.
Charge the Battery:
After inspection, the next step is to ensure the battery is fully charged. Use a battery charger or plug the golf cart into a charging station. A fully charged battery is crucial for accurate testing and performance.
Test the Voltage:
Use a multimeter to test the voltage from the throttle input to the controller. The readings should change smoothly as you press the accelerator. Inconsistent readings could indicate a problem with the throttle sensor or the controller itself.
Check the Solenoid:
Test the solenoid's continuity to ensure it is functioning correctly. A faulty solenoid can mimic controller issues, so it's important to rule this out.
Test Drive:
Reconnect the batteries and take your golf cart for a test drive. Pay attention to how the cart performs, including acceleration, handling, and overall ride quality.
Seek Professional Help:
If you encounter any issues or are unsure about any aspect of the testing process, it is always best to consult a repair specialist. They can provide expert advice and ensure your golf cart is safe and properly maintained.
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Frequently asked questions
The governor is a device that limits the top speed of a golf cart, usually to around 12 to 20 miles per hour, for safety reasons. It is typically located near the motor and is connected to the throttle cable or carburetor in gas-powered carts, and is part of the motor control unit in electric carts.
Someone may want to remove the governor to increase the speed of their golf cart, especially if they plan to use it off-road or for activities like hunting or farming. However, it is important to consider the safety and legal implications, as removing the governor may void warranties and violate local regulations.
First, disconnect the battery for safety. Then, remove any panels or coverings to access the throttle linkage or carburetor. Detach the cable from the carburetor, which should come off with a pull, but you may need a screwdriver. Next, remove the bolt on the gas pedal shaft with a wrench, slide the shaft up, and tighten the bolt. You may need to adjust the shaft a few times to get your desired speed. Finally, test the cart to ensure it is functioning properly.
First, locate the governor, which is typically in the engine compartment, and disconnect the throttle cable by loosening the screws. Then, remove the governor and adjust the throttle cable to your desired speed. Reconnect the throttle cable to the motor and test the cart to ensure it is functioning properly and safely.
